The world of warehouses — How to design and build a steel warehouse building

builders warehouse

Harwal Group has 28 business units with manufacturing and sales facilities across the world. We combine innovation and excellence, that is probable the reason why we are an award-winning organization. Our aim has always been to provide our customers innovative and high quality products and services that meet their needs. Due to this fact, today we are going to talk about how to design and build a warehouse.

Harwal Group provides unrivaled manufacturing capabilities and services across the whole world. The manufacturing industry boosts business within 40 countries across the Middle East, Africa, Europe and USA. We provide the most efficient Warehouse Storage Solutions. Let us share with you all we know about how to design and build a steel warehouse building.

Warehouse design — How to design a warehouse

There are plenty of factors that must be taken in account when you are designing a warehouse. You need a suitable place for customers to receive the products quickly. There are also a lot of places that you need to look for when you are choosing a location, but you can find the right area for your employees and customers.

Apart from considering the location, you must make sure that the production is going to work in a safe and efficient way. We recommend you to use all the space that you can to staging areas and production machines — this way you will make sure that everything fits.

If you use the FAST factorsFlow, Accessibility, Space and Throughput — they will help you to build a warehouse that runs perfectly, to maximize the production, and you will definitely reduce the costs. It is compulsory to draw a warehouse plan before move the furniture and the machines.

warehouse prices


If you design a warehouse, you must be sure that everything works together. You should go step by step, keeping the activities close to each other, and the materials are close by. You have to do this because you want to minimize the movements and disruptions as much as possible — so if you use a flowing strategy, everything will be under control.


Everything has to be accessible, including the loading area. So, you have the option to create a staging area, because it will hold many products brought in for packaging. You have to try that everything can be reached in the fewest number of steps possible. 


Space is one of the major benefits of a warehouse, and not using it wisely could block production. Thanks to the array of storage media available in the market nowadays, it is possible to make optimum use of the cubic capacity of a warehouse’s space—and not only within the floor area.


It is very important to take in account the throughput, due to it concerns to the nature of the product or how fast it goes through the flow. The different dimensions of the products can block the progress, so you have to consider it when you design your warehouse. If you deal with a lot of products, you must be sure that the design of the warehouse won’t make production slower.

How to build a warehouse

There are plenty of factors that must be taken in account when you are building a warehouse. Whatever is your reason, here you will find how to build a warehouse.

How to get the budget you need to build a warehouse

designer warehouse

You have to be aware of the warehouse construction cost. You have to get the numbers needed to justify the project. The viability of major updates depends on the right figures and any budget should be framed by the IRR (Internal Rate of Return).

Producers have to check the warehouse cost if it is possible to get a positive profitability, even with conservative figures that can stand anything. Regarding to the IRR considerations, they include location, ownership, construction, equipment, and useful life.

Types of warehouse buildings

As the largest composite panel manufacturer in the Middle East, Harwal Group offers a complete line of Pre-Engineered Building Systems. We are specialized in the design, manufacturing and assembly of prefabricated structural and lightweight steel buildings.

Harwal Group can construct and deliver warehouses, labor camps, homes and industrial buildings significantly faster with the highest quality products utilizing the state of the art hot and cold roll forming production and fabrication lines along with a fully integrated building system including fire-rated insulated panels for roofing and cladding, skylights and other accessories.

Operating on a model built around the principles of innovation, excellence and sustainability we have always put our customers at the heart of our business. That is the reason why we want to tell you everything you need to know about the different types of warehouse buildings.

Clear Span – How to build a warehouse

Warehouses built from tensioned fabric and aluminum alloy beams are called “Tensioned Fabric Structures” (TFS).  There is no need for any interior columns due to they are engineered, hence the “clear span”. Because of this, the clear span structure makes an ideal warehouse, since there are no obstructions to the placement of machinery or storage units.

Multi Span – How to build a warehouse

warehouse size

Multi Gabled Building – How to build a warehouse

Our Multi Gabled Warehouse Building is known to be amongst the best in its league. Manufacturing of this is done in accordance with the industry set norms and guidelines, utilizing the finest raw materials and modern machines. Owing to this, the offered product’s quality is highly standardized.

Mezzanine – How to build a warehouse

The mezzanine steel framing consist of joists, beams and a profiled steel deck for concrete and is an elevated floor for use as office or store area. The mezzanine framing is connected to the main frame and intermediate columns for support.

Crane – How to build a warehouse

We offer several types of crane warehouse systems which help to improve material handling efficiency and increase productivity. Crane system offers an extraordinary low friction operation. A favorable weight-load ratio assures that even heavy work pieces are handled without difficulty.

The equal distribution of the load on all the supporting rollers prevents the transport trolleys from tilting. The modular design enables the crane system to be attached to any steel structure or any other superstructure.


We hope that you have enjoyed this post about how to build and design a steel warehouse building as much as we have enjoyed writing it. If we have solved your doubts about how to build an efficient and modern warehouse, don’t hesitate to contact us in order to solve any other doubt that may arise!

Leave a Reply

Your email address will not be published. Required fields are marked *